Graphitized Petroleum Coke: Chinhu Chine Kabhoni Chinoshanda Zvakanyanya Chinobva kuPetroleum Coke
Graphitized petroleum coke chinhu chinogadzirwa nekuisa petroleum coke pakupisa kwakanyanya (kazhinji 2,800°C–3,000°C). Chinhu chikuru chayo chiri mukugadziriswazve kwemaatomu ekabhoni mupetroleum coke muchimiro chekristalline chakapetwa pedyo negraphite yechisikigo, zvichiwedzera zvakanyanya hunhu hwayo hwepanyama uye hwemakemikari. Pasi apa pane ongororo yakadzama:
I. Hunhu Hukuru: Kuvandudza Mashandiro kuburikidza neGraphitization
- Kuwanda kweCarbon & Kusachena Kwakaderera
- Huremu hwekabhoni hunodarika 98%, huremu hwesarufa hwakaderera kusvika <0.05%, nedota nezvinhu zvinoshanduka zvakaderera zvakanyanya pane coke yepetroleum yakajairika. Kuchena uku kwakanyanya kunoita kuti ive yakakodzera kushandiswa mukugadzira simbi, makemikari, uye mamwe maindasitiri.
- Kufambisa Kwemagetsi Kwakanaka Uye Kupisa
- Kugadzira girafiti kunogadzira chimiro chakajairwa, zvichideredza kuramba kwekufamba kwemaerekitironi. Kuramba kwegirafiti kunodzikira kusvika pa5–7 μΩ·m (vs. 8–12 μΩ·m ye coke yakajairika), zvichiswedera padanho rekufambisa girafiti yechisikigo.
- Kugadzikana Kwekupisa Kwakanyanya & Kusashanda Kwemakemikari
- Inochengetedza kugadzikana kwechimiro pakupisa kwakanyanya (semuenzaniso, >1,600°C mumaovheni emagetsi anogadzira simbi) uye inodzivirira kusangana nemaacids/alkalis. Yakakodzera zvinhu zvinoramba kusimba uye reactors dzinopisa zvakanyanya.
- Mwero weKunyudzwa Kwepamusoro & Kuwanda Kwemafuta Kwakaderera (CTE)
- Maumbirwo ane maburi (30–50% maburi) uye CTE yakaderera (~1.5–2.5×10⁻⁶/°C) anoshanda zvakanaka mukushandiswa senge macarburizers nemafuta ekuzora.
II. Maitiro Ekugadzira: Matanho Akakosha Mukugadzira Graphitization Yekupisa Kwakanyanya
- Kurapa Zvinhu Zvisina Kugadzirwa
- Sarudza coke yepetroleum ine sarufa shoma, ine ash shoma (semuenzaniso, needle coke kana sponge coke kubva pakunonoka kubikwa). Pwanya, vhara, uye sanganisa saizi yezvikamu (semuenzaniso, 0–1 mm, 1–3 mm).
- Kugadzira Graphitization Yekupisa Kwakanyanya
- Nzira Yechinyakare yeAcheson Furnace: Sanganisa petroleum coke nezvinhu zvinoshandisa grafitizing (semuenzaniso, jecha re quartz) wopisa kusvika 2,800–3,000°C muchoto chinodzivirira kupisa kwemaawa 20–50. Simba rakawanda rinoshandiswa (6,000–8,000 kWh/ton) asi michina yakakura.
- Nzira Yemazuva Ano Yekushandisa Furnace Inoramba Ichishandiswa: Shandisa magubhu emhepo anodzivirira gasi (N₂/Ar) kuti udziye/utonhore nekukurumidza (nguva yekushanda: maawa 24–48). Kushandiswa kwesimba kwaderedzwa kusvika pa3,500 kWh/ton, nekuchena kwakanyanya (dota <0.1%).
- Kugadziriswa Mushure meKugadzirwa
- Coke inotonhorera, pwanya, uye bvisa girafu. Isa pendi pamusoro (semuenzaniso, pitch) kana chemical vapor deposition (CVD) kuti uvandudze mashandiro zvichienderana nezvinodiwa nemutengi.
III. Mashandisirwo: "Zvinhu Zvinoshandiswa Pakugadzira" zveSimbi neMakemikoro
- Indasitiri yesimbi
- MaElectrode eGraphite: Zvinhu zvakakosha zvekugadzira simbi muchoto chemagetsi, zvinotsungirira kupisa kwakanyanya uye mafungu emvura kuti zvivandudze kushanda zvakanaka.
- Carburizer: Inokurumidza kuwedzera huwandu hwekabhoni (>90% inonyudzwa) mu ductile/grey iron casting ukuwo ichideredza sarufa (<0.05%) kuti iwedzere kunaka kwekuumbwa.
- Zvinhu Zvinodzivirira Kupisa: Zvinoshandiswa muzvidhinha zvekabhoni kana musanganiswa we ramming kuti zvivharwe muchoto chinodziya zvakanyanya kuti zviwedzere hupenyu hwebasa.
- Indasitiri yeMakemikari
- Kugadzirwa kweSilicon Carbide: Inoshanda senzvimbo ine kabhoni ichishanda neSiO₂ kuti igadzire zvinhu zvinobvisa silicon carbide zvakaoma uye zvisingapfeki.
- Zvinhu zveBhatiri: Coke ine graphized yakakura saizi Nano inovandudza mashandiro ebhatiri re lithium-ion anode charge/discharge.
- Mamwe Mapurogiramu
- Mafuta ekuzora: Maumbirwo akagadzirwa nezvikamu uye kushaya simba zvishoma zvinobvumira kushandiswa semafuta akasimba mumichina.
- Zvinowedzerwa mupurasitiki/rabha: Zvinowedzera simba rekufambisa kana kuti rekudzivirira kushanduka kwemhepo.
IV. Kuenzaniswa neOrdinary Petroleum Coke
| Hunhu | Graphitized Petroleum Coke | Coke yePetroleum yakajairika |
|---|---|---|
| Zviri Mukati meKabhoni | >98% | 85–97% |
| Zviri muSulfur | <0.05% | 0.5–5% |
| Kuramba | 5–7 μΩ·m | 8–12 μΩ·m |
| CTE | 1.5–2.5×10⁻⁶/°C | 2.5–3.5×10⁻⁶/°C |
| Mashandisirwo | Simbi yepamusoro-soro, makemikari, mabhatiri | Mafuta, zvigadzirwa zvekabhoni |
V. Kukosha Kwemusika & Maitiro
Zvichikonzerwa nekukura kwekugadzira simbi dzemagetsi uye mota itsva dzinoshandisa simba, kudiwa kwecoke yepetroleum ine graphitized kuri kuramba kuchikwira. Tekinoroji yemazuva ano yekupisa inoenderera mberi inoderedza mitengo yekugadzira ne40–50% zvichienzaniswa nenzira dzechinyakare, zvichiita kuti kuwedzerwa kuitwe pakati nepakati. Kufambira mberi mune ramangwana, senge kuderedza hydrogen uye kupisa microwave, zvinovimbisa maitiro ekugadzira ari nani uye anoshanda zvakanyanya.
Nguva yekutumira: Nyamavhuvhu-26-2025